兰州理工大学学报 ›› 2026, Vol. 52 ›› Issue (4): 10-19.doi: 10.13295/j.cnki.issn1673-5196.2026.04.002

• 材料科学与工程 • 上一篇    下一篇

WC/Cu对Ni60定向结构涂层在3.5 wt.% NaCl溶液中耐蚀性能的影响

张志喜*1, 韩彦兵2, 张家源2, 张鹏1, 李福顺1, 豆秀伟1   

  1. 1.甘肃省科工建设集团有限公司,甘肃 兰州 730070;
    2.兰州理工大学 材料科学与工程学院,甘肃 兰州 730050
  • 收稿日期:2025-10-05 出版日期:2026-08-28 发布日期:2026-09-03
  • 通讯作者: 张志喜(1974-),男,甘肃天水人,高级工程师.Email:1772826595@qq.com
  • 基金资助:
    甘肃省重点研发计划(24YFGA026),西藏自治区科技计划项目(XZ202502YD0004),甘肃省科技重大专项(22ZD6GA008)

The effect of WC/Cu on the corrosion resistance of Ni60 directionally structure coatings in 3.5 wt.% NaCl solution

ZHANG Zhi-xi1, HAN Yan-bing2, ZHANG Jia-yuan2, ZHANG Peng1, LI Fu-shun1, DOU Xiu-wei1   

  1. 1. Gansu Science and Industry Construction Group Co., Ltd., Ltd., Lanzhou 741000, China;
    2. School of Materials Science and Engineering, Lanzhou University of Technology, Lanzhou 730050, China
  • Received:2025-10-05 Online:2026-08-28 Published:2026-09-03

摘要: 采用火焰喷涂-感应重熔-定向冷却协同工艺制备Ni60/WC/Cu定向结构复合涂层.评估涂层在3.5 wt.% NaCl 溶液中的电化学腐蚀特性和浸泡腐蚀性能,探讨涂层在3.5 wt.% NaCl溶液中的腐蚀行为.结果表明:涂层在3.5 wt.% NaCl溶液中均呈现典型的活化-钝化-过钝化腐蚀特征,其电化学阻抗谱表现出明显的容抗特性.随着Cu(1 wt.%~5 wt.%)含量的增加,涂层极化电阻RP和电荷转移电阻Rct先增大后减小,涂层的耐腐蚀性呈现先升高后降低的趋势.3 wt.%Cu/10 wt.%WC涂层的腐蚀电位Ecor移至最正,腐蚀电流密度Icorr减至最小,同时具有最高的Rct.涂层表面形成了致密均匀的由NiO、Cr2O3、Cu2O和WO3组成的复合氧化物钝化膜,有效阻止了Cl的进一步渗透侵蚀,使得涂层在3.5 wt.% NaCl中表现出良好的耐蚀性能.

关键词: Ni60/WC/Cu定向结构复合涂层, 电化学腐蚀, 浸泡腐蚀, 3.5 wt.% NaCl溶液

Abstract: Ni60/WC/Cu directionally structured composite coatings were prepared using a combined process of flame spraying, induction remelting, and directional cooling. The electrochemical corrosion characteristics and immersion corrosion performance of the coatings was evaluated in a 3.5 wt.% NaCl solution, and the corrosion behavior of the coatings was discussed.The results indicated that all coatings exhibit typical activation-passivation-transpassivation corrosion characteristics in the 3.5 wt.% NaCl solution, with their electrochemical impedance spectra showing distinct capacitive behavior. The polarization resistance (Rp) and charge transfer resistance (Rct) of the coatings initially increase and then decrease with increasing Cu content (1 wt.%~5 wt.%), and the corrosion resistance of the coatings showed a trend of first increasing and then decreasing. The 3 wt.%Cu/10 wt.%WC coating demonstrate the most positive corrosion potential (Ecorr), the lowest corrosion current density (Icorr), and the highest Rct. The dense and uniform composite oxide passive film is formed on the coating surface composed of NiO, Cr2O3, Cu2O, and WO3, which effectively prevent further penetration and corrosion by Cl, enabling the coatings to exhibit excellent corrosion resistance in the 3.5 wt.% NaCl solution.

Key words: Ni60/WC/Cu directionally structure composite coating, electrochemical corrosion, immersion corrosion, 3.5 wt.% NaCl solution

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