兰州理工大学学报 ›› 2025, Vol. 51 ›› Issue (6): 42-48.

• 机械工程与动力工程 • 上一篇    下一篇

基于方差贡献率的齿轮箱裂纹故障诊断

郭俊锋*1, 陈大朋1, 王淼生1, 王二化2   

  1. 1.兰州理工大学 机电工程学院, 甘肃 兰州 730050;
    2.常州市高端制造装备智能化技术重点实验室, 江苏 常州 213164
  • 收稿日期:2023-03-05 发布日期:2025-12-31
  • 通讯作者: 郭俊锋(1978-),男,山西临汾人,博士,教授.Email:junf_guo@163.com
  • 基金资助:
    国家自然科学基金(51465034)

Fault diagnosis of gearbox cracks based on variance contribution rate

GUO Jun-feng1, CHEN Da-peng1, WANG Miao-sheng1, WANG Er-hua2   

  1. 1. School of Mechanical and Electrical Engineering, Lanzhou University of Technology, Lanzhou 730050, China;
    2. Changzhou Key Laboratory of Intelligent Technology for High-end Manufacturing Equipment, Changzhou 213164, China
  • Received:2023-03-05 Published:2025-12-31

摘要: 齿轮箱是风力发电机组的核心部件,在内外多激励干扰下容易产生机械故障.在齿轮箱故障诊断中,单一传感器测试受环境和测点位置的影响,产生的数据信息不足,导致故障诊断精度低.因此,提出了基于方差贡献率融合双传感器原始振动信号的齿轮箱裂纹故障诊断方法.首先,采用加速度传感器获取齿轮箱不同测点的振动信号;然后,采用方差贡献率将双传感器的振动信号进行融合,并对融合后的数据进行小波变换从而得到时频图像;其次,建立卷积神经网络(CNN)的深度学习模型,并使用经过小波变换的时频图像训练CNN故障诊断模型;最后,采用测试集进行齿轮箱故障诊断实验.结果表明,与采用未融合数据进行故障诊断的方法相比,该方法可以准确识别齿轮箱不同长度的裂纹故障.

关键词: 齿轮箱, 故障诊断, 数据级融合, 方差贡献率, 卷积神经网络

Abstract: The gearbox is the core component of the wind turbine, which is prone to mechanical failure under the interference of internal and external multi-excitation. Aiming at the problem of low fault diagnosis accuracy caused by insufficient data information generated by the single sensor test in the fault diagnosis of the gearbox in the fault diagnosis, a gearbox crack fault diagnosis method based on the original vibration signal fusion of the dual sensor using the variance contribution rate is proposed. Firstly, the acceleration sensor is used to obtain the vibration signals of different measurement points of the gearbox. These signals are then fused using a variance contribution rate-based method, and the fused data are transformed into wavelets to obtain time-frequency images. Secondly, the deep learning model of convolutional neural networks (CNN) is established and trained using the time-frequency images derived from the wavelet transform. Finally, fault diagnosis experiments are conducted using a test dataset.. The results show that compared to the method using unfused data, the proposed method accurately identify crack faults of different lengths of gearbox.

Key words: gearbox, fault diagnosis, data-level fusion, variance contribution ratio, convolutional neural network

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