Journal of Lanzhou University of Technology ›› 2022, Vol. 48 ›› Issue (2): 90-96.

• Automation Technique and Computer Technology • Previous Articles     Next Articles

Fault detection of batch process based on dynamic MDONPE algorithm

ZHAO Xiao-qiang1,2,3, LIU Kai1   

  1. 1. College of Electrical and Information Engineering, Lanzhou Univ. of Tech., Lanzhou 730050, China;
    2. Gansu Key Laboratory of Advanced Control for Industrial Processes, Lanzhou Univ. of Tech., Lanzhou 730050, China;
    3. National Experimental Teaching Center of Electrical and Control Engineering, Lanzhou Univ. of Tech., Lanzhou 730050, China
  • Received:2020-08-27 Online:2022-04-28 Published:2022-05-07

Abstract: To solve the problem of poor fault detection effect due to the nonlinear and dynamic characteristics of the data in the batch process, a multiway differential orthogonal neighborhood preserving embedding (MDONPE) algorithm based on the sliding window (SW) is proposed. Firstly, the data of the batch process is preprocessed to find the nearest neighbors of the samples, and the difference operations between the samples and the nearest neighbors is carried out. Then the orthogonal neighborhood preserving embedding algorithm with orthogonal constraints is obtained by orthogonalizing NPE algorithm, and the orthogonal neighborhood preserving embedding algorithm is used to reduce dimensions and extract features. The sliding window strategy is used to combine and achieve the error accumulation by selecting the sampling data within the window width, which can make the features of the fault samples more obvious. Finally, the fault is judged by detection, and the T2 and SPE statistics are used to judge if faults have occurred. The data of the Penicillin fermentation simulation process are used and compared with MPCA and KNPE algorithms. The results show that the proposed algorithm has better detection effect than other algorithms in fault detection.

Key words: batch process, fault detection, orthogonal neighborhood preserving embedded, difference strategy, sliding window

CLC Number: