Journal of Lanzhou University of Technology ›› 2025, Vol. 51 ›› Issue (3): 48-54.

• Mechanical Engineering and Power Engineering • Previous Articles     Next Articles

Optimization design of wheel reducer transmission system based on particle swarm hybridization algorithm

WEI Yong-qiao1, ZHANG Zhen-ning1, LIU Yong-ping1, YAN Chang-feng1, XIE He-ping2   

  1. 1. School of Mechanical and Electronical Engineering, Lanzhou University of Technology, Lanzhou 730050, China;
    2. Xuzhou XCMG Mining Machinery Co. Ltd., Xuzhou 221004, China
  • Received:2022-11-13 Online:2025-06-28 Published:2025-06-30

Abstract: Aiming at the problems of heavy weight and low efficiency in the wheel reducer of the mining electric wheel dump truck, the multi-objective optimization design of the wheel reducer drive system is carried out on the premise of satisfying the smooth operation of the wheel reducer. The particle swarm optimization (GA-PSO) hybrid algorithm with the genetic idea is adopted. The volume and transmission efficiency of planetary gear trains are taken as the optimization objectives, which is constrained by 8 constraints such as assembly, and the mathematical model is established and solved accordingly. By comparing and analyzing the original model and the optimized model, it is shown that the transmission efficiency of the wheel reducer after optimization is increased by 0.79% and its volume is reduced by 11.36%. The load spectrum is set according to the actual working conditions, and the life of each gear after optimization is analyzed. The results show that the damage ratio of the secondary sun gear is the largest which is 9.63%, with a total service life reaching 756 400 h. The service life of other gears meets the design requirements.

Key words: mine electric wheel dump truck, optimization design, GA-PSO hybridization algorithm, wheel reducer

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